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J.C. Steele & SonsJ.C. Steele & Sons
Shaping solutions for tough raw materials
  • Home
  • Machinery
    • Extruders & Pug Sealers
    • Dies & Bridges
    • Crushing & Grinding
    • Feeding
    • Mixing
    • Auxiliary Equipment
    • Upgrades & Tools
    • Used Machinery for Sale
  • Resources
    • Engineering & Lab Services
    • Manufacturing
    • Parts & Sub-Assemblies
    • Field Service & In-Shop Repair
    • Steele Virtual Service Calls
    • Educational Resources
    • Documents & Downloads
    • Extrusion Efficiency Calculator
  • Industries
    • Heavy Clay
    • Iron and Steel
    • Ferro Alloys
    • Gypsum
    • Paste Backfill
  • News / Blog
  • About Us
    • Steele USA
    • Direxa Engineering
    • Händle
    • Steele Australia
    • ZMB Braun
    • History
    • Careers
  • Contact Us
    • Worldwide Partners

Smooth Roll Crusher

Home MachineryCrushing and GrindingSmooth Roll Crusher
Steele Smooth Roll Crusher

Steele Smooth Roll Crusher —
Medium to fine grinding to produce discs, strips or sheets of material

The Steele Smooth Roll Crusher plays a key role in bulk raw material preparation, processing clays, coal fines, coke breeze and gypsum waste. Twin rollers reduce pebbles and plastic lumps to form thin, flat discs, strips or sheets of material for additional processing or pugging.

Crushing and shearing improve mix quality, so we use a twin-speed roller design. The slow roller turns at approximately 280 rpm and is paired with a fast roller running at approximately 290 rpm.

Machinery, engineering and service

For more information on the Steele Smooth Roll Crusher for your material preparation, talk to your regional Steele sales or service representative, or contact us.
Steele Smooth Roll Crusher
Steele Smooth Roll Crusher Rollers

Improved shearing action for better mixing

The slow roller’s face width is sprung, so uncrushable objects can pass through without damaging the machine. The fast roller is fixed, not sprung. The difference in rpm generates additional shearing and improves self-cleaning on the roll shell surfaces.

We cast our rollers with a high chrome alloy renewable shell, to extend periods between required resurfacing. Steele recommends maintaining spare smooth rollers mounted on centers and shafts, for resurfacing and exchange with worn rollers as necessary.

Reliable operation with minimal maintenance

Our smooth roll crusher, like all Steele machinery, is built for decades of reliable operation. Spherical roller bearings are self-aligning and grease lubricated. Castings, other than wear parts, are virtually indestructible ductile SG iron.

Smooth Roll Crusher Brochure
Steele Smooth Roll Crusher detail

Materials processing

  • Wet, sticky clays
  • Shales
  • Soft limestone
  • Fireclays
  • Other dry materials

 

Input material

  • Typically uses ¼” output of disintegrator, but handles soft materials as large as 2” (51mm)

 

Output size

  • As low as 1/16” (1.6mm), with a practical minimum roll spacing of 1/8” (3.2mm)

 

Throughput

  • Up to 70 tons per hour with a 1/8” (3.2mm) gap, depending on feed material

 

Industry Applications

  • Intermediate smashing and flattening for clay working applications in brick, block and tile
  • Smashing coal fines, coke breeze or gypsum waste
haendle-smooth-roll-crusher

Händle Smooth Roll Crushers

Händle, our German partner, makes complementary, world-class smooth roll crushing equipment.  Learn more about Händle Smooth Roll Crushers >

We can help source Händle products for specific markets.
Talk to your regional Steele sales or service representative or contact us.

Haendle
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About Steele

Our roots are in heavy clay, working with brick, block and tile manufacturers. That experience, along with our ability to add value to bulk raw materials, has driven our expansion into by-product management and resource recovery for iron & steel mills, ferro alloy mines and gypsum/wallboard producers.
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Recent News

  • Extrusion Seminar June 17th & 18th, 2025 April 21, 2025
  • Extrusion Seminar April 8th & 9th, 2025 February 24, 2025
  • Join JC Steele & Sons at MINEXPO 2024 August 16, 2024

Contact Info

J.C. Steele & Sons
710 S. Mulberry St.
Statesville, NC 28677
+1-704-872-3681

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704–832–0455

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