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J.C. Steele & SonsJ.C. Steele & Sons
Shaping solutions for tough raw materials
  • Home
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    • Extruders & Pug Sealers
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    • Field Service & In-Shop Repair
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    • Educational Resources
    • Documents & Downloads
    • Extrusion Efficiency Calculator
  • Industries
    • Heavy Clay
    • Iron and Steel
    • Ferro Alloys
    • Gypsum
    • Paste Backfill
  • News / Blog
  • About Us
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120 Series

Home MachineryExtruders & Pug Sealers120 Series
Steele 120 AEX Extruder

The Steele 120 AEX

For 120 metric tons of extruded product an hour

The 120 AEX Stiff Extruder and Pug Sealer combination gives you the same performance, ease of operation and durability as our 90 Series extruder.

The difference? 50% more output per hour.

Want to scale production? Nothing else comes close.

Steele 120 AEX Extruder

Do the math to compare production capacity

120 Series compare

*Average production figures shown.
Your numbers may vary, depending on your auger/liner selection and wear, raw material and your extruded product.
Estimate based on 25% void and 42% extrusion.

Steele 120 AEX Extruder

The 120 AEX Series — At a glance

  • Steele’s largest capacity stiff extrusion combination
  • Continuous shaping for difficult bulk raw materials
    • Metallurgical production residues
    • Mill scale
    • Ferro alloy fines, dust and sludge
    • Integrated steel mill residuals
    • Fly ash
    • Fine plastic clays and non-plastic shales
  • Ideal for a wide range of dies
  • Improved maintenance for minimal downtime

Ready to go big?

Let’s talk about how we can help.

Complete this short form by answering a few simple questions about your raw materials and production commitments. We’ll be in touch.

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Steele brick and block making machines

Stiff extrusion for increased brick, block & tile production

Steele engineered the 120 to push more materials than our other extruders. You can direct-set green product on kiln cars or transfer across multiple belts before firing or curing.

Running 20 hours a day, 330 days a year, the 120 will produce 445,500,000 Standard Brick Equivalent.

Your investment in Steele machinery includes our application engineering, parts, service and technical support for your plant operations. Learn more about how we support heavy clay production.

Clay Products
Iron and Steel stiff extrusion pelletizing

Sustainable by-product management and resource recovery

The 120 recycles production residues sustainably and cost-effectively, recovering captive value and converting it for use in other applications.

Agglomeration and stiff extrusion for pelletizing briquettes requires less moisture and binders. It also ensures the particle size distribution you need for consistent performance in the furnace.

Learn more about how Steele can help you recover value from your waste streams. Our resource recovery solutions cut landfill and raw material costs for a more sustainable solution.

Iron and Steel   Ferro Alloys

Engineering 50% more output

The 120 processes materials between 5-20% moisture with varying plasticity, handling a wide range of raw materials. The 120’s design and construction move those materials through the die at a higher volume than the 90 Series.

Steele 120 AEX Extruder
Steele 120 AEX Extruder

A new pug sealer to feed our largest extruder

The 120 AEX Pug Sealer uses a large, open pug tub and enclosed sealing auger section for high-shear mixing and de-airing. It also features a split sealing core, sealing die, shredder and auger sections for fast, easy maintenance or replacement.

The sealing auger case includes replaceable, long-wearing high-chrome iron alloy liner segments for extended durability and easy maintenance. The adjustable pitch knives resist abrasion and are engineered for difficult-to-handle raw materials.

The installation and production flexibility you expect

There is no standard bulk raw material, so we engineered adaptability into our new stiff extrusion combination. The 120 extruder and pug sealers have multiple motor positioning options and variable speed drives, for different products and output sizes.

Multiple wearing part configurations give you customized settings for your specific raw material. The 120 Series works with a wide range of dies and includes hinged mouthpieces for fast die changes.

Our in-house die design and manufacturing supports your material processing. We’re here to give you the product quality and consistency you want with scale.

Steele 120 AEX Extruder

Is the 120 AEX right for your operations?
Learn more about the 120 and how it will help your operations scale.

CONTACT US TODAY >

Ready to learn how 135 years of experience with tough raw materials can help you? Contact Us
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About Steele

Our roots are in heavy clay, working with brick, block and tile manufacturers. That experience, along with our ability to add value to bulk raw materials, has driven our expansion into by-product management and resource recovery for iron & steel mills, ferro alloy mines and gypsum/wallboard producers.
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Recent News

  • Extrusion Seminar June 17th & 18th, 2025 April 21, 2025
  • Extrusion Seminar April 8th & 9th, 2025 February 24, 2025
  • Join JC Steele & Sons at MINEXPO 2024 August 16, 2024

Contact Info

J.C. Steele & Sons
710 S. Mulberry St.
Statesville, NC 28677
+1-704-872-3681

After-hours / 24-Hour Pager:
704–832–0455

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